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Next: 3.3 Model Semantics Up: 3 Chattering in Physical Previous: 3.1 The Evaporator

3.2 The Cam-Follower

As illustrated by the bouncing ball, mode switching may involve jumps in the phase space. Consider collision effects that may occur in a cam-follower system in automobiles (Fig. 13). The cam mechanism is used to translate rotational motion into a linear displacement to open and close valves in the engine cylinders. Typically, a spring mechanism is used to ensure contact between the rod and rotating cam but due to the high velocities of operation (up till several thousands of revolutions per minute) and wear of the spring, the rod may bounce on and off the cam, causing collisions. These collisions can be modeled by Newton's law using a coefficient of restitution, tex2html_wrap_inline1709 , to model loss of energy during collision tex2html_wrap_inline1739 . Typically, tex2html_wrap_inline1709 is a function of impact velocities [2], and a threshold, tex2html_wrap_inline1743 , can be set below which the collision is considered perfectly non-elastic (i.e., tex2html_wrap_inline1745 ).

   figure967
Figure 13: A cam mechanism opens a valve.

To analyze the phase space of the cam-follower, consider the valve and rod mechanism moving with only the valve spring and rocker arm friction acting.

(3) displaymath1764

The phase space is shown on the left in Fig. 14. The valve spring and combined inertias result in a second order system with friction. Therefore, the rod velocity oscillates between positive and negative with a decreasing amplitude. When the cam mechanism is included, the rod velocity follows an ellipsoid path as shown in the right phase space diagram in Fig. 14.

(4) displaymath1766

If the rod and cam positions are equal and the rod velocity is more negative than the cam velocity, collision occurs like the bouncing ball in Fig. 4, and in case the collision is perfectly non-elastic, the rod velocity instantaneously equals the cam velocity. This is indicated by the grayed out areas of the phase space. The rod disconnects from the cam if its deceleration is larger, which corresponds to the steeper curve in the left half-plane. This is shown in Fig. 15 for one simulation run.

   figure1006
Figure 14: Phase space of the cam-follower.

   figure1011
Figure 15: The rod may disconnect, tex2html_wrap_inline1561 .

Numerical approximations of the rod parameters may cause the simulation to show the rod disconnects at one time and ends up in the grayed out area of the phase space shown in Fig. 16 where collision occurs and the rod takes on the same velocity as the cam. Now, the rod and cam are connected again, but the next simulation step may result in them disconnecting and chattering occurs along the switching surface tex2html_wrap_inline1749 and tex2html_wrap_inline1751 as shown on the right in Fig. 16. Like the evaporator, chattering is an artifact of the simulation caused by model abstraction. In reality, higher order effects like the rod's elasticity and adhesive forces between the rod and cam surfaces ensure it is connected for a short while before disconnecting. When the values of these parameters tend to 0, the system behavior starts to slide along the tex2html_wrap_inline1751 surface.

   figure1023
Figure 16: Numerical simulation may result in chattering, C=0.01.


next up previous
Next: 3.3 Model Semantics Up: 3 Chattering in Physical Previous: 3.1 The Evaporator

Pieter J. Mosterman
Mon Aug 18 13:23:03 CDT 1997